Some really high end German-made CNC machines get down to 0.0005 of a millimetre or even better on any 3D-XYZ axis so it's getting better by the year!
In terms of polishing you can now automate it to such a degree, that laser-interferometry can now be used to gauge perfect curvature and/or flatness on a lens and repeat that perfect dimensioning over-and-over on EVERY lens in the production line. You need to "dope" the Acrylic or Polycarbonate with other elements in order to reduce "glass creep" and expansion/contraction issues BUT it is now possible to create in 2020 a high quality video and stills photo-centric lenses that are ON PAR with and even outperform fluorite glass elements. They will definitely be half-the-weight! The science of anti-scratch, polarization and anti-reflective surface coatings is what brings up the "plastic" lenses to glass-lens potential.
Again, a company like SIGMA definitely HAS the ability to make Acrylic or Polycarbonate still photo and cinema lenses... they just have to spend some money on the CNC machining technology and coating technology!
I HIGHLY SUGGEST the Kern Pyramid Nano for long-term precision serial production-level machining: (i.e. +/- 0.3 microns variance!) since it can do 500 mm by 500 mm plates of lens material, so that's about 50 to 100 lens elements in ONE RUN at ultra high precision! It would pay for itself in less than three months! Get TWENTY of these machines and SIGMA (or Canon!) could make SUPER-FAST compound curve Polycarbonate/Acrylic plastic lenses in batch-after-batch, enough to fulfill EVERY sales lead!
KERN steht für flexible Maschinen für die Serienfertigung. Hierfür bieten wir individuelle Lösungen mit höchster Qualitätssicherheit.
www.kern-microtechnik.com
(Scroll down to the KERN Pyramid Nano machine)
ALL of the current Sigma Art-series Prime and Zoom lenses would be HALF the weight and about 5% to 10% FASTER than any of their current glass! I would PERSONALLY have no issue to spending the money on a FAST SIGMA plastic lens if it has a decent anti-scratch coating (i.e. thin film vapour deposited sapphire!) AND was even only 5% faster than the glass Art series primes and zooms! The weight savings alone would make them worthwhile!
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