24-105 With Sticky Diaphragm Blades

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I was up up at the cottage for the last couple of weeks with the family and brought along my 6D and a few lenses. When I went to take some snaps of the kids at the beach after a couple of images all of a sudden the viewfinder was abnormally dim. No error code and a subsequent exposure cleared it. Suspecting a connection problem I cleaned the contacts on the lens (which looked fine) and body and unseated and reseated the lens a few times and it appeared to be OK.

Later that day while taking more images I discovered that occasionally, usually with the lens racked out past 50mm or so, and in portrait orientation the diaphragm blades would fail to return to wide open after an exposure. Eventually I got an Error 01 - "Problem with Communications between Lens and Camera".

Further testing showed that the blades would never stick when setting the aperture to f/22 and pressing the DOF preview button repeatedly and only occasionally the blades would stick with the camera in landscape mode but much more frequently in portrait mode. Changing from RAW to JPEG and from One-Shot to AI-Servo and putting the camera into high-speed (well high speed for a 6D) drive mode did no appear to cause the issue but as a subsequent shutter actuation usually cleared the issue it was hard to tell except for the next image being completely blown as the TTL metering, anticipating f/4 metering was actually metering the exposure at f/22 or whatever I had the aperture set to.

I also noticed that just leaving the lens on the body on a table occasionally you could hear a buzzing from the lens sounding like focus hunting with the camera sitting idle and the IS disabled.

Other lenses worked fine with the same body and now that I'm back home I have tried the lens on other bodies and am still having the same issues.

I suspect an electrical malfunction or loose connection within the lens.

This really bites as this is the lens that lives on whatever body I have in my bag. The lens was bought 4 or 5 years ago and so is out of warranty and it has been taken good care of and never been dropped. I don't baby my gear and it has been out in the rain, worked on the beach, in the ocean, in 40+ and -30 C weather but always cleaned, always living with a filter on the business end. The gasket on the mount side is getting a little frayed and needs replacement.

As luck would have it this is the year I decided not to renew my CPN membership. The quality of the swag in Canada has been lacking the last couple of years, I have yet to find a place that I wanted to use it for a discount and I clean my own sensors as required.

Now that I need a repair the 30% discount will pretty much cover the cost of the membership and I also have a 1Ds Mk II I want to sell that I would like cleaned and inspected first.
 
Last time I had that problem, it was with an 18-55 (the original), and the diaphragm's ribbon cable had torn. With some trace repair material and tape, I managed to patch the cable back together and got three whole shots before it failed again. Have I mentioned that I hate, hate, hate mylar ribbon cables? :)

I ended up buying a dead lens on eBay and cannibalizing it for parts. Meanwhile, I borrowed a prime lens, realized what utter s**t the 18-55 was, and bought a 17-85, which though soft, was nowhere near as soft as the 18-55. So I've shot maybe a dozen shots since rebuilding that lens with the new diaphragm.

Anyway, chances are, it's a failed ribbon cable. If you know somebody who does electronics repair who has access to precoated copper-clad plastic and you trust them enough to disassemble your lens, it should take all of five minutes to scan one of those ribbons with a flatbed scanner, fix the broken trace bits, and print the traces onto clear plastic. Then, it's just a matter of exposing a strip of the stuff to harden the photoresist where the traces belong (and not in the gams), doping it with the appropriate acid, waiting the right amount of time, rinsing it, trimming it, testing it, laminating another layer of plastic atop the traces, electroplating the exposed ends with gold... yeah, you know, you're probably better off sending it to Canon. :D
 
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Hi Gordon
Where abouts are you, I just used a company in the UK to repair my EF-s 17-85 lens ribbon which they did with a new iris unit unlike some out there who solder on a new cable for the same money. Found them on eBay but will post info if it is allowed on the forum?
It took longer for me to decide to fix than the repair, sent on a Friday back to the Isle of Wight on Wednesday including courier time!

Cheers Graham.
 
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Mt Spokane Photography said:
How can we help you? A 5 year old lens fails. Get it fixed or buy a new one.
Sorry, thought it was fairly clear from my post that I was going to get it repaired. Not deriving my income from photography and thus not using my gear as much as other users of L lenses might I was surprised that the lens had failed with what appears to be an intermittent electrical fault after, I would guess, about 10 - 20,000 exposures.

What I am wondering is if others have had similar issues with the 24-105?

I am not going to use a third party to repair the lens nor do I intend to attempt any repair myself. I know that with the lens retailing for $700 or so these days dropping $300 on a repair leaves little residual value in the lens for resale.
 
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