Busted Knuckles said:
there is clearly a QC issue. Honestly, they don't electronically inspect the finished product? For crying out loud this is an imaging company and the can't take a picture w/ or of the sensor prior to assembly and make sure all the parts are right.
Further which part was bulk manufactured w/ a defect, should have caught it there- outbound to the next step.
Lastly inbound inspection of the parts.
There are at least 3 spots in the manufacturing process that should have caught this LONG before the units made it out the door.
Is that the faint aroma of garlic, lemon and a little fanny frying I smell?
I doubt the problem was there initially, it most likely manifested itself over time so it was not there when the cameras were produced.
You can get all sorts of things happening in materials used for precision coatings, such as phase separation and crystallization, that happen slowly. I suspect that was the problem with this particular batch of sensors, where one of the coatings applied to the sensor surface was either improperly applied, cured or was contaminated, and over time the flecks appeared as the sensor aged. This sort of thing happens all the time in high tech gadgets but obviously is not intended, and it is very difficult to pick up in QC because it is not immediately apparent.