DXO use their analyzer to check lenses which are shot on a camera body. Lens designers DONT design lenses this way and never have. Lenses are designed using optical formulas based around known values atributable to glass types like say BK16, then coatings, baffles, iris etc all play their part. Lenses are computer modelled these days knowing the details listed above, they maybe optimised for 20 lines per mm, 40 lines per mm etc. based around averaged pixel sizes to attain the best nyquist match (Schneider have a great explaination of this). When lenses are built they are checked on an MTF bench to the specification they were designed for and on an f stop machine and projected to view distortions, chromatic abberations (color fringing) & sharpness at each marked distance. Test lenses usually allow for some adjustment before designs are locked off.
In modern manufacturing glass batches are checked, randon lenses would be taken off production lines and fully tested because scales are normally extrapolated from infinity and say 5 feet otherwise each distance would need to be individually marked & engraved (cinematography lenses are made this way). It all comes down to cost, no lens is perfect hence why even new Canon lenses like the EF 16-35mm f4L still have vignetting wide open and or lenses are soft at the edges into the corners wide open. Lenses are expensive to design, glass particularly rare earth glass is expensive, then laddle in distributor & dealer margins its remarkable we get lenses at the prices we pay.
In modern manufacturing glass batches are checked, randon lenses would be taken off production lines and fully tested because scales are normally extrapolated from infinity and say 5 feet otherwise each distance would need to be individually marked & engraved (cinematography lenses are made this way). It all comes down to cost, no lens is perfect hence why even new Canon lenses like the EF 16-35mm f4L still have vignetting wide open and or lenses are soft at the edges into the corners wide open. Lenses are expensive to design, glass particularly rare earth glass is expensive, then laddle in distributor & dealer margins its remarkable we get lenses at the prices we pay.
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